Amatyala esicelo seRobhothi ye-5-Axis kwi-Large-Scale Packaging Injection Molding

Isiqulatho

• Amanqaku eentlungu ezenzekelayo kwiShishini lokuBumba iJekiseni lokuPakisha eliKhulu
• Iingenelo eziphambili zeerobhothi ze-Servo ze-5-Axis zokubumba inaliti enkulu
• Imizekelo eqhelekileyo yokusetyenziswa kwe-5-Iirobhothi ze-Axis kwi-Enkulu-Scale Packaging Injection Molding
• Amatyala Okwenyani Okusetyenziswa: Iziphumo Zokusetyenziswa KweeRobhothi Ezi-5-Axis Kwi-Large-Scale Packaging Injection Molding
• Uthelekiso Phakathi KweeRobhothi Ezine-Axis Ezi-5 NeeRobhothi Ezine-Axis Ezi-3 Kwiimeko Zokupakisha Ezinkulu
• Iiparameter zoKhetho oluPhambili lweeRobhothi ezi-5-Axis kwi-Large-Scale Packaging Injection Molding
• ZHIYI 5-Axis Irobhothi Sizisombululo kunye nobuchule bokuhambisa
• Imibuzo ebuzwa qho
• Isiphelo

1 Amanqaku eNtlungu eZenzekelayo kwiShishini lokuBumba iSitofu sokuPakisha esiKhulu

1. Iimveliso ezinkulu nezinzima zikhokelela ekubeni imveliso ingabi nobuchule kangako bokuyikha ngesandla, ibe nemingcipheko ephezulu yokhuseleko, kwaye kulula ukuyikrwela okanye ukuyitshintshatshintsha.
2. Iindawo ezinodonga oluqinileyo zifuna ixesha elide lokupholisa kunye nolawulo oluqinileyo lomjikelo, olungenakulinganiswa ngokuzinzileyo ngomsebenzi wesandla.
3. Iinkqubo ezinje ngokufaka ilebheli kwi-mold, ukusika i-sprue kunye nokubeka i-stacking zifuna iintshukumo ezininzi, ngelixa iirobhothi ezine-axis ezintathu zingenazo ii-degrees ezaneleyo zenkululeko.
4. Imfuno enamandla yokutshintsha imveliso ngokukhawuleza ibangela iindleko eziphezulu zokutshintsha umgca wemveliso ngenxa yokungoneli kwezixhobo eziguquguqukayo.
5. Imveliso yeworkshop eqhubekayo iiyure ezingama-24 ibeka phambili iimfuno ezingqongqo malunga nokuzinza kwezixhobo, izinga lokusilela kunye neendleko zokulungisa.

Iingenelo ezi-2 eziphambili zeeRobhothi zeServo ze-5-Axis zokubumba inaliti enkulu

• Intshukumo eguquguqukayo epheleleyo: Xhasa uhlengahlengiso lokuma nge-axes ezijikelezayo ezithe nkqo, ezithe tye, ezinde nezimbini, ezifanelekileyo ekukhetheni nasekubekeni kwakhona iindawo ezinkulu ezixineneyo, ezisikiweyo ngaphantsi kunye nezimile okwekhethekileyo.
• Umthwalo onzima kunye nokubetha ixesha elide: Umthwalo womatshini omnye ususela kwi-15kg ukuya kwi-50kg, uyahambelana ne-650T ukuya kwi-1800T enkulu Umatshini Wokubumba Ngenalitis, ukuhlangabezana neemfuno zeepallet, iibharele zeekhemikhali, izikhongozeli zokutya ezinkulu kunye nezinye iimveliso.
• Indawo echanekileyo kakhulu: Ukuchaneka kokubekwa okuphindaphindiweyo kufikelela ku-±0.1mm, okuqinisekisa ukuhambelana kweenkqubo ezichanekileyo ezifana nokubhala kunye nokubethela kwimold.
• Umjikelo okhawulezayo: Inkqubo ye-servo iphendula ngokukhawuleza, inciphisa ixesha lokukhetha nokudlulisa nge-30% ukuya kwi-50%, kwaye yonyusa imveliso yemihla ngemihla ngomatshini ngamnye.
• Ukuhlanganiswa kweenkqubo ezininzi: Isixhobo esinye sigqibezela ukucola, ukusika isprue, ukujika, ukuqokelela kunye nokupakisha iibhokisi, ukunciphisa abasebenzi kunye nezixhobo ezincedisayo.
• Izinzile kwaye ithembekile: Iyakwazi ukusebenza iiyure ezingama-24 rhoqo ngesantya esiphantsi sokusilela, ifanelekile kwiifektri ezimnyama kunye nemveliso enkulu yee-odolo zokuthumela ngaphandle.
• Ukutshintshwa kwemveliso ngokukhawuleza: Ugcino lweparameter kunye nenkxaso yokufowuna ngokucofa kube kanye egqibezela utshintsho lweenkcukacha ezahlukeneyo zokupakisha kwimizuzu eli-10.

Imizekelo emi-3 eqhelekileyo yokusetyenziswa kweeRobhothi ezine-5-Axis kwi-Large-Scale Packaging Injection Molding

1. Isikhongozeli esikhulu sokutya esifakwe inaliti
   Ukuqokelela, ukusika isprue, ukuqokelela kunye nokuhambisa iibhokisi zokugcina ukutya okutsha, iibhokisi zesidlo sasemini, iikomityi zeti yobisi kunye neebhakethi zokutya ezihlanganisiweyo ngokupheleleyo ukuphucula ucoceko kunye nesivuno.
2. Ilebheli ye-in-mold (IML) yokupakisha okukhulu
   Ii-axes ezijikelezayo ezimbini zeerobhothi ezine-axis ezi-5 zenza ukuba iilebheli zibekwe ngokuchanekileyo, zidibanisa iilebheli kunye neenxalenye zeplastiki ngexesha lokubumba ngaphandle kokuprinta emva koko, nto leyo ephucula inkangeleko kunye nokusebenza kakuhle.
3. Ukupakisha izinto zoshishino
   Ukuchola nokuzilungisa okuzinzileyo kweepalethi zeplastiki, iibhokisi zezothutho, iibharele zeekhemikhali kunye nezinye iimveliso zokupakisha ezinzima kunye neerobhothi ezi-5-axis ezinzima ukuze kupheliswe iingozi ezenziwe ngesandla.
4. Ukuzenzekelayo kokupakisha okunodonga oluqinileyo
   Xhasa ukulibaziseka kokupholisa, ukulungiswa kwendlela yokuma kunye nokubamba ulwelo oluchasene nokuguqulwa kwesimo kwiibhakethi ezinkulu zamanzi, iitanki zepetroli kunye nokupakishwa kweekhemikhali zemihla ngemihla ukuphucula amazinga okufaneleka.
5. Ukupakisha okukhulu kwe-Multi-cavity kunye ne-stack mold
   Ukukhetha okudibeneyo okunengalo ezimbini kunye nokubekwa okwahlulweyo kwiimeko zesikhunta esineengxangxasi ezininzi kunye ne-stack mold kuyandisa kakhulu imveliso ngexesha ngalinye.
6. Uqhagamshelo oludibeneyo emva kwenkqubo
   Qhagamshela ngeebhanti zokuhambisa, oomatshini bokuhlola ngokubonakalayo, iibhokisi zokupakisha kunye neepalletizers ukuze wenze isisombululo esipheleleyo semveliso esidibanisa ukubumba ngenaliti, ukuzenzekela kunye nokupakisha.

Amatyala ama-4 okwenyani okusetyenziswa: Iziphumo zokuphunyezwa kweeRobhothi ze-5-Axis kwi-Large-Scale Packaging Injection Molding

Ityala 1: Umgca Wemveliso Ozenzekelayo Ngokupheleleyo Wezikhongozeli Ezinkulu Zokupakisha Ukutya

• Iimveliso ezisetyenziswayo: Iibhokisi ezinkulu zokugcina ukutya okutsha kunye neebhokisi zesidlo sasemini ezilahlwayo
• Uqwalaselo lwezixhobo: Irobhothi ye-ZHIYI ene-axis ephindwe kabini enamacandelo amabini + umatshini wokubumba inaliti we-650T-850T
• Amanqaku entlungu: Iimveliso ezinkulu kakhulu, kulula ukuzikrwela, ukusebenza kakuhle kokukhetha ngesandla, utshintsho oluntsonkothileyo lwemveliso kwiimolds ezinemiqolo emininzi
• Izisombululo:

1. I-servo epheleleyo ye-5-axis drive ene-stroke ende egubungela iindawo ezinkulu zesikhunta
2. Izixhobo eziguquguqukayo ezenziwe ngokwezifiso zokulwa nokukrweleka kunye nokulwa nokuguqulwa
3. Ukusika i-sprue okudibeneyo, ukuqokelela kakuhle kunye nokuhambisa ngokuzenzekelayo
4. Indawo yokugcina iifomula ezininzi zokutshintsha imveliso ngokukhawuleza

• Iziphumo zokuphunyezwa:
• Umthamo wemveliso unyuke nge-45%
• Ixabiso labasebenzi lincitshiswe ngama-60%
• Izinga elifanelekileyo leempazamo lilawulwa ngaphantsi kwe-0.8%
• Ukusebenza okuzinzileyo iiyure ezingama-24 ukuxhasa ii-odolo zokuthumela ngaphandle ngobuninzi

Ityala lesi-2: Ukuzenzekelayo okunzima kwiipallet zeplastiki zemizi-mveliso

• Iimveliso ezisetyenzisiweyo: iipallets ze-logistics ezisemgangathweni ze-1200mm × 1000mm
• Uqwalaselo lwezixhobo: Irobhothi ye-ZHIYI enomthwalo onzima kunye nomatshini wokubumba inaliti we-1200T-1600T
• Amanqaku entlungu: Iimveliso ezinzima azikwazi ukuthwalwa ngesandla, iingozi eziphezulu zokhuseleko kunye nemijikelo yemveliso engaguqukiyo
• Izisombululo:

1. Ulwakhiwo oluqinileyo lomthwalo onzima ukuhlangabezana neemfuno zokuchola iipallet ezinzima
2. Uhlengahlengiso lwendlela yokuma kwe-axis ejikelezayo kabini ukuze kukhethwe kwaye kubekwe kakuhle
3. Inxulunyaniswe neenkqubo zokubethela ukuze kufezekiswe ukuqokelelwa kwezinto ezininzi ngokuzenzekelayo

• Iziphumo zokuphunyezwa:
• Ukutshintshwa ngokupheleleyo komsebenzi wezandla ukuze kupheliswe iingozi zokhuseleko
• Ixesha elizinzileyo lomjikelo omnye kunye nokuguquguquka komjikelo ngaphantsi kwesekhondi enye
• Imveliso eqhubekayo engaphazanyiswayo yeeyure ezingama-72 iyaxhaswa
• Iindleko zemveliso iyonke zincitshiswe ngaphezulu kwama-25%

Ityala lesi-3: I-IML Automation yeeBhareli ezinkulu zokupakisha ze-5L-20L

• Iimveliso ezisetyenzisiweyo: iibharele zemihla ngemihla zeekhemikhali kunye nezokupakisha ukutya eziyi-5L-20L
• Uqwalaselo lwezixhobo: irobhothi ye-servo ye-5-axis + inkqubo yokondla ilebheli ye-IML + umatshini omkhulu wokubumba ngenaliti
• Amanqaku eNtlungu: Iimfuneko eziphezulu zokuchaneka kokubekwa kweelebheli, ukungalingani kweelebheli okubangelwa kukufakwa kweelebheli ngesandla, ukusebenza okuphantsi kunye nokunciphisa imveliso
• Izisombululo:

1. Indawo echanekileyo kakhulu ye-5-axis kunye nokulungiswa kokuphambuka kokubona
2. Ukukhetha kunye nokubhala iilebheli ngokuchanekileyo ngaphandle kwexesha elongezelelweyo lokujikeleza
3. Ukusebenza ngokuzenzekelayo ngokupheleleyo ngaphandle kokungenelela ngesandla

• Iziphumo zokuphunyezwa:
• Ukuchaneka kokubeka ileyibhile ukuya kuthi ga kwi-± 0.2mm
• Ukusebenza kakuhle kwemveliso kunyuke nge-50%
• Imveliso yembonakalo ifikelela kwi-99.2%
• Ilungele ukubonelela ixesha elide ngomgangatho ozinzileyo kwiibhrendi zokupakisha eziphezulu

Irobhothi ye-5-Axis Robot Vs 3-Axis Robot: Uthelekiso lwePakethe enkulu

Iiparameter ezi-6 zoKhetho oluPhambili lweeRobhothi ezi-5-Axis kwi-Large-Scale Packaging Injection Molding

1. Ubungakanani bomatshini wokubumba ngenaliti: 650T-1800T yokukhetha okuqhelekileyo, ubungakanani bemveliso kunye nobunzima obuhambelanayo
2. Umthamo womthwalo: Khetha ngomlinganiselo wokhuseleko ophindwe ka-1.3 kunobunzima bemveliso; ≥30kg kwiipalethi ezinzima
3. Ukubetha okusebenzayo: Ukubetha okuthe tye, okuthe nkqo kunye nokubetha kwengalo kuya kugubungela indawo yokubumba kunye nokhuseleko
4. Uqwalaselo lwe-axis: Ingalo enye/ingalo ezimbini, icandelo elinye/icandelo eliphindwe kabini; ingalo ezimbini zikhethwa kwiimolds ezinemiqolo emininzi/ezinezitena ezininzi
5. Inkqubo yolawulo: Ixhasa ujongano lweelwimi ezininzi, ukugcinwa kweparameter, ukuxilongwa kwempazamo kunye noqhagamshelo lwedatha
6. Imisebenzi yokuzikhethela: Ukusika i-Sprue, ukuhlanganiswa kwe-IML, ukubeka kwindawo ebonakalayo, ukuqokelela kunye noqhagamshelo lwe-conveyor
7. Imigangatho yesatifikethi: ISO9001, CE kunye nezinye iziqinisekiso zamazwe ngamazwe ukuhlangabezana nokuthobela imithetho yokuthumela kwamanye amazwe
8. Emva kokuthengisa nokuhambisa: Inkxaso yobugcisa yehlabathi, ukubonelela ngezixhobo ezikhawulezayo kunye nexesha elizinzileyo lokufumana izinto

Izisombululo zeRobhothi ze-ZHIYI ezi-5-Axis kunye neZakhono zokuhambisa

• Amava atyebileyo ngeeprojekthi eziphumeleleyo ezingaphezu kwama-500 kwihlabathi liphela
• Uthotho lwe-axis ezi-5 luhambelana noomatshini bokubumba inaliti be-350T-1800T, umthwalo ophezulu ukuya kuthi ga kwi-50kg kuzo zonke iimeko ezinkulu zokupakisha
• Uthotho olupheleleyo luqinisekiswe yi-ISO9001 kunye ne-CE ukuhlangabezana nemigangatho yokuthengwa kwempahla yamazwe ngamazwe
• Ukwenziwa ngokwezifiso kufumaneka kwiindawo eziguquguqukayo, ukuhlanganiswa kwe-IML, ukusika i-sprue, uqhagamshelo lwemigca yonke kunye neenkqubo zeelwimi ezininzi.
• Amandla okuhambisa aqinileyo kwihlabathi liphela ngokuthunyelwa ngokukhawuleza kwiimodeli ezisemgangathweni kunye nexesha lokulawula elilawulekayo kwiimveliso ezenzelwe wena
• Isikhokelo sokukhetha ngaphambi kokuthengisa kunye nenkxaso yobugcisa emva kokuthengisa imini nobusuku ziqinisekisa ukusebenza okuzinzileyo komgca wemveliso

Imibuzo Ebuzwa Rhoqo E-8

1. Ngaba i-robot ene-axis ezi-5 iyimfuneko ekubunjweni kwe-injection yokupakisha enkulu?

   Impendulo: Iirobhothi ezine-axis ezintathu zisebenza kwiipakethe ezincinci ezilula; iirobhothi ezine-axis ezintlanu zibonisa iingenelo ezicacileyo ekusebenzeni kakuhle, ekuveliseni nasekuguquguqukeni kwiimeko ezinkulu, ezithwala umthwalo onzima, ezichanekileyo nezineenkqubo ezininzi, kunye neendleko eziphantsi zexesha elide.
2. Ngaba iirobhothi ezine-axis ezi-5 zingakwazi ukuxhasa utshintsho olukhawulezileyo lwemveliso kwiinkcukacha ezahlukeneyo zokupakisha?

   Impendulo: Iifomula ezininzi zemveliso zingagcinwa kwaye zibizwe ngokucofa kube kanye; ukutshintsha imveliso kungagqitywa kwimizuzu eli-10 kwiimeko ezininzi.
3. Ingaba iindleko zokugcina iirobhothi ezine-axis ezi-5 ziphezulu?

   Impendulo: Njengoko zamkela izinto ze-servo ezivuthiweyo, iirobhothi zinokulungiswa okulula, ubomi benkonzo ende kunye nesantya esiphantsi sokusilela, kunye neendleko zokusebenza eziphantsi zexesha elide kunomsebenzi wesandla kunye nezixhobo ezilula.
4. Ngaba ingadibana nezixhobo zokupakisha iibhokisi emva kwenkqubo kunye nezixhobo zokufaka iipalethi?

   Impendulo: Iiprotokholi ze-I/O eziqhelekileyo kunye nonxibelelwano ziyaxhaswa ukuze kuqhagamshelwe ngaphandle komthungo kunye nee-conveyors, oomatshini bokuhlola, ii-box packers kunye nee-palletizers ukuze kwenziwe ukwenziwa kwe-othomathikhi epheleleyo.
5. Ungayiqinisekisa njani inkonzo yexesha lokufumana kunye nenkonzo yasemva kokuthengisa?

   Impendulo: Ukuhanjiswa ngokukhawuleza kwiimodeli ezisemgangathweni; inkxaso yobugcisa yehlabathi kunye nenkqubo yezinto ezingasetyenziswayo ziqinisekisa ukusebenza kwezixhobo okuzinzileyo.

Isiphelo