Umatshini wokubumba inaliti we-800T: Ityala lesicelo kunye nesisombululo sokuphucula ukusebenza kakuhle kweerobhothi ezinkulu ezine-axis ezintlanu

800T Umatshini Wokubumba Ngenaliti: Ityala lesicelo kunye nesisombululo sokuphucula ukusebenza kakuhle kweeRobhothi ezinkulu ezinee-axis ezintlanu

Kwicandelo lokubumba ngenaliti enkulu, Oomatshini bokubumba inaliti abangama-800T, ngamandla azo amakhulu okubamba kunye nendawo enkulu yokubumba, ziye zaba zizixhobo eziphambili zokuvelisa iimveliso ezifana neekhabhathi zezixhobo, iindawo ezinkulu zeplastiki zeemoto, kunye neendawo zesakhiwo seplastiki yemizi-mveliso. Nangona kunjalo, ukuphucula ukusebenza kakuhle kwemveliso yoomatshini bokubumba injection abaneetoni ezinkulu, ukulawula iindleko zomsebenzi, kunye nokuqinisekisa ukuba imveliso ihlala iyindawo ephambili yentlungu kushishino. Iirobhothi ezinkulu zeservo ezine-axis ezintlanu, njengezixhobo eziphambili zokuzenzekelayo zoomatshini bokubumba injection be-800T, zibonelela ngesisombululo esibalulekileyo kwezi ndawo zentlungu ngenxa yokuchaneka kwazo kokushukuma okunemilinganiselo emininzi, ukuzinza kokusebenza okunzima, kunye nokuzivumelanisa nenkqubo epheleleyo yokuzenzekelayo.

I. Iimfuno eziphambili zeemashini zokubumba inaliti ze-800T ezihambelana neerobhothi ezinkulu ze-Five-Axis

Oomatshini bokubumba injection be-800T basetyenziswa kakhulu ukuvelisa iimveliso zeplastiki ezinzima, ezinkulu nezintsonkothileyo. Inkqubo yabo yemveliso ibeka iimfuno ezingqongqo kumthamo womthwalo, ukuchaneka kokuhamba, ukusebenza kakuhle, kunye nokulungelelaniswa kweemeko zezixhobo ezizenzekelayo. Iirobhothi zemveli ezine-axis ezintathu okanye ukusebenza ngesandla azisenakuhlangabezana nezi mfuno zemveliso:

Iimfuneko zokubamba ezinzima: Iimveliso ezibunjwe ngoomatshini bokubumba inaliti be-800T zihlala zinobunzima obuphakathi kwe-10-50kg. Irobhothi MSinezakhono ezizinzileyo zokubamba izinto ezinzima kwaye sigcine ibhalansi ngexesha lokuhamba ngesantya esiphezulu ukuthintela ukutyibilika okanye ukuguquka kwemveliso.

Iimfuno zokusebenza ezinemilinganiselo emininzi: Iinkqubo ezinje ngokususa iindawo ezinkulu zeplastiki, ukwahlulahlula i-sprue, ukufakwa kwi-mold, kunye nokufakwa kwemveliso egqityiweyo kufuna unxibelelwano oluya kwicala elinye. Intshukumo yenkululeko yerobhothi enemigangatho emihlanu inokugqiba iinkqubo ezininzi kumsebenzi omnye wokubamba, isusa isidingo samanyathelo amaninzi okubeka kwakhona.

Iimfuneko zokubeka izinto ngokuchanekileyo: Iimveliso ezifana neebhampa zeemoto kunye neepaneli zezixhobo ezinkulu zifuna ukuchaneka okuphezulu. Irobhothi kufuneka ifikelele ku-±0.1mm ukuchaneka kokubeka izinto. Ukuphindaphindwa okuchanekileyo kuthintela ukukrweleka kwiimveliso okanye umonakalo kwiinkuni ngexesha lokuphathwa nokubekwa kwenxalenye.

Iimfuneko zokusebenza rhoqo: Umatshini wokubumba inaliti we-800T unotyalo-mali olukhulu lokuqala kwaye ufuna imveliso engaphazanyiswa iiyure ezingama-24. Ingalo yerobhothi ifuna ukuthembeka okuphezulu kwaye kufuneka imelane nemeko enzima yendawo yokusebenzela yokubumba inaliti, kubandakanya ioyile nothuli, ukuze kuncitshiswe ixesha lokungasebenzi elingacwangciswanga.

Ingalo yerobhothi ye-servo enkulu ye-ZHIYI enomlinganiselo omkhulu we-five-axis servo, exhomekeke kubuchwepheshe be-servo drive epheleleyo, isakhiwo soomatshini esiqinileyo, kunye noyilo lwemodyuli, ihambelana ngokugqibeleleyo nazo zonke iimfuno zokusebenza komatshini wokubumba injection we-800T, nto leyo eyenza ukuba ibe sisixhobo esikhethwayo sokwenza i-automation yokubumba injection enkulu.

II. Amatyala aqhelekileyo okusetyenziswa kweRobhothi enkulu ye-ZHIYI kunye nomatshini wokubumba inaliti we-800T

Ityala 1: Ukuveliswa kweeCandelo zePlastiki ezinkulu zeeMoto – Ukubumba okuzenzakalelayo kweeBumpers kunye neePaneli zeMinyango

Imeko Yokusetyenziswa: Umenzi wezixhobo zeemoto usebenzisa umatshini wokubumba inaliti we-800T ukuvelisa iibhampa zangaphambili. Ngaphambili, babesebenzisa indlela yokusika iinxalenye ngesandla + indlela yokucheba i-sprue, nto leyo eyabangela iindleko eziphezulu zabasebenzi, ukusebenza kakuhle okuphantsi kokukhetha iinxalenye, izinga eliphezulu lomonakalo kwimveliso, kunye nomngcipheko ophezulu wokubumba. Umthamo oqhelekileyo wemihla ngemihla womatshini omnye wawuziingceba ezingama-800 kuphela, kunye nezinga lesiphene kwimveliso eliyi-4.2%.

Isisombululo: Kusetyenziswe irobhothi enkulu ye-ZHIYI enezitishi ezimbini ezinee-axis ezintlanu ezineengalo ezimbini, kunye neegrippers zekomityi yokufunxa i-vacuum ezinomsebenzi onzima, ukuze kufezekiswe ukusebenza ngokuzenzekelayo ngokupheleleyo ukusuka ekukhetheni ngokuchanekileyo kwenxalenye yesixhobo ukuya ekuhlukaniseni i-sprue ngokuzenzekelayo, ukuthuthwa kwebhanti yokuhambisa imveliso egqityiweyo, kunye nokuhlelwa ngokuzenzekelayo kweemveliso ezineziphene.

Iziphumo zoSetyenziso: Ixesha lomjikelo wokukhetha iinxalenye lincitshisiwe ukusuka kwimizuzwana emi-5-6 ngesandla ukuya kwimizuzwana eyi-1.8, kwandisa imveliso yemihla ngemihla yomatshini omnye ukuya kwiinxalenye ezili-1200, ukonyuka kwama-50%; Ithathe indawo yabaqhubi abathathu abasebenza ngesandla, yonga ngaphezulu kwama-200,000 RMB kwiindleko zomsebenzi ngonyaka ngomatshini ngamnye, kwaye yanciphisa iindleko zemveliso iyonke ngama-30%; Ukuchaneka kokuphinda indawo kufikelele ku-±0.08mm, kususa ngokupheleleyo ukungqubana kwemveliso kunye nemikrwelo, kunciphisa izinga lesiphene ukuya ngaphantsi kwe-0.3%; Ingalo yerobhothi ixhotyiswe ngokhuseleko lwesikhunta, ithintela iingxaki zokucinezelwa kwesikhunta ezibangelwa ziindawo eziphosiweyo, kwaye yonyusa ubomi besikhunta ngama-25%.

Ityala lesi-2: Ukuveliswa kweShell yeZixhobo ezinkulu zaseKhaya – Ukulungiswa ngokuzenzekelayo kweePaneli zeFriji kunye neeDrum zangaphandle zoMatshini wokuHlamba

Imeko Yokusetyenziswa: Umenzi wezixhobo zasekhaya usebenzisa umatshini wokubumba inaliti we-800T ukuvelisa iiphaneli zefriji ezinkulu ezinobukhulu be-1200*800mm. Ukukhetha iinxalenye ngesandla kunzima kwaye kulula ukuguquguquka, kwaye kufuna ukucutshungulwa kokufakwa kwe-in-mold, okungachanekanga kwaye okungasebenzi kakuhle, okuthintela ixesha lomjikelo womgca wemveliso iyonke.

Isisombululo: Sisebenzisa ingalo yerobhothi enkulu eyenziwe ngokwezifiso evela kwi-ZHIYI, exhotyiswe ngeegrippers ezilawulwa ngamandla ngokuchanekileyo kunye nendlela yokufaka ngokuzenzekelayo, le nkqubo ifezekisa ukubekwa ngokuchanekileyo kwezinto ezifakwayo ngaphakathi kwesikhunta kunye nokususwa kweepaneli ezinkulu ngaphandle kokuguqulwa. Kwangaxeshanye, idityaniswa nezixhobo zokuhlola ezibonakalayo ezilandelayo ukwenza uvavanyo lwangaphambili lweziphene zomphezulu kwimveliso egqityiweyo.

Iziphumo zoSetyenziso: Ukuchaneka kokubekwa kwe-Inset kufikelela kwi-±0.1mm, kunciphisa izinga lokufakwa kwe-inset ukusuka kwi-8% ukuya kwi-0.5%, kufezekisa ngokupheleleyo iimfuno zokuhlanganiswa kwezixhobo zasekhaya; uyilo lokususa olungena-deformation luqinisekisa ukuba imveliso ithambile, kunciphisa umsebenzi wezandla kwiinkqubo ezilandelayo zokubumba nge-80%; ukuhlanganiswa okungenamthungo kwengalo yerobhothi kunye nomatshini wokubumba inaliti kunye nezixhobo zokuhlola ezibonakalayo kugcina umjikelo wemveliso ozinzileyo wemizuzwana engama-35 nge-mold nganye, okuvumela ucwangciso oluchanekileyo lwemveliso; izixhobo zixhasa inkumbulo yeeseti ezili-100 zedatha ye-mold, kunciphisa ixesha lokutshintsha kwe-mold ukusuka kwiiyure ezi-2 ngesandla ukuya kwimizuzu eli-15, zilungelelanisa neemfuno zemveliso eyahlukeneyo, encinci.

Ityala lesi-3: Ukuveliswa kweCandelo lePlastiki yoShishino – Ukubumba iiDrum ezinkulu zeeKhemikhali kunye neePallet zeLogistics

Imeko Yokusetyenziswa: Inkampani yemveliso yeplastiki yemizi-mveliso isebenzisa umatshini wokubumba inaliti we-800T ukuvelisa iidrama zekhemikhali ezingama-200L, nganye inobunzima obungama-35kg. Ukuphathwa ngesandla kufuna umsebenzi omninzi kwaye kunzima ukuqesha abasebenzi. Ngaphezu koko, iimveliso ezigqityiweyo zifuna ukufakwa kwee-multilayer stacking, nto leyo engasebenzi kakuhle kwaye ibangela ukufakwa kwee-stacking ezingalinganiyo, nto leyo ekhokelela ekusetyenzisweni okuncinci kwendawo yokugcina impahla.

Isisombululo: Kusetyenziswa ingalo yerobhothi enobunzima obuzii-axis ezintlanu ye-ZHIYI, enezibambi zoomatshini ezenzelwe wena kunye nendlela yokwenza iipalethi ngokuzenzekelayo. Oku kudibanisa ukuphathwa kwemveliso egqityiweyo, ukufunyanwa kobunzima, ukufakwa kwee-layered stacking, kunye nokutshintshwa kwepalethi ngokuzenzekelayo kube ngumsebenzi omnye. Ingalo yerobhothi inomthwalo we-50kg, ihlangabezana neemfuno zokuphatha iimveliso ezinobunzima.

Iziphumo zoSetyenziso: Ithatha indawo ngokupheleleyo yokukhetha ngesandla kunye nokufaka iipalethi, isombulula iingxaki zokunqongophala kwabasebenzi kunye neendleko eziphezulu zabasebenzi kumashishini, inciphisa iindleko zabasebenzi ngomgca ngamnye wemveliso nge-70%; Ukufaka iipalethi ngokuzenzekelayo kuqinisekisa ukufakwa kakuhle, kwandisa ukusetyenziswa kwendawo yokugcina impahla nge-30%, kwaye ixhasa iintlobo zeepalethi ezenzelwe wena ukuze zilungele iimfuno ezahlukeneyo zelojistiki kunye nezothutho; Ingalo yerobhothi inemisebenzi yokukhusela ukugqithiswa kakhulu kunye ne-alamu yempazamo ezenzekelayo. Kwimo yokusebenza eqhubekayo yeeyure ezingama-24, izinga lokusilela kwezixhobo lingaphantsi kwe-0.5%, kwaye izinga lokusetyenziswa kwezixhobo lilonke (OEE) liyanda ukuya kwi-92%; Ixesha lokuhlawula utyalo-mali ziinyanga ezili-10 kuphela, kunye nokusebenza okuzinzileyo kwexesha elide emva koko, okuhlala kuvelisa iingenelo kumashishini.

III. Iingenelo zeTekhnoloji eziPhambili zeRobhothi enkulu ye-ZHIYI ene-Axis ezintlanu kwiimashini zokubumba inaliti ze-800T

Njengomboneleli oqeqeshiweyo wezisombululo zokwenza izinto ngokuzenzekelayo nge-injection molding, i-ZHIYI ilungiselele kakhulu irobhothi yayo enkulu ene-axis ezintlanu ukuze ilungele ukusetyenziswa kwezixhobo zokubumba i-injection ze-800T. Iingenelo zayo eziphambili zibonakala kwiinkalo ezine eziphambili, ezikwayizinto ezibalulekileyo ekufuneka ziqwalaselwe ngabathengi abathengisa ngobuninzi:

1. Uyilo olunzima noluqinileyo lokuphatha iinxalenye zeplastiki ezinkulu

Isebenzisa iiprofayili ze-aluminium alloy eziqinileyo kakhulu kunye ne-precision planetary reducer, umzimba womatshini unesakhiwo esizinzileyo kunye nomthwalo ophezulu we-50kg, ohlangabezana neemfuno zokubamba zeendawo ezahlukeneyo zeplastiki ezinkulu kwiimashini zokubumba injection ze-800T. Uqwalaselo lwe-slide rail olupheleleyo lunciphisa ingxolo kunye nokungcangcazela ngexesha lokusebenza okunzima, ukuqinisekisa ukusebenza okuzinzileyo ixesha elide. Ngomgangatho wokhuseleko lwe-IP54, inokuqhelana nemeko-bume enzima yeeworkshop zokubumba injection ngeoyile nothuli.

2. I-Servo Drive epheleleyo, Ukuchaneka nokusebenza kakuhle kuqinisekisiwe

Ixhotyiswe ngeemoto ze-servo ezichanekileyo kakhulu ezingenisiweyo, ifikelela kulawulo olupheleleyo lwe-servo olune-axis ezintlanu, kunye nokuchaneka okuphindaphindwayo kwe-±0.08mm. Isantya sokuhamba sinokuhlengahlengiswa ngokulula, kwaye umjikelo wokukhetha iinxalenye umfutshane njengemizuzwana eyi-1.5. Inkqubo ye-servo igcina amandla, inciphisa ukusetyenziswa kwamandla ngama-40% xa kuthelekiswa neengalo zerobhothi zendabuko ezisebenzisa umoya, ihlangabezana neemfuno zemveliso eluhlaza.

3. Ukwenziwa ngokwezifiso kweModular, Okunokulungiselelwa kwiimeko ezininzi zeNkqubo

Ixhasa ukwenziwa ngokwezifiso ngokupheleleyo kweegrippers, iindlela zokusebenza, kunye nonxibelelwano lwenkqubo. Izixhobo ezahlukeneyo zokugqibela ezifana neekomityi zokufunxa i-vacuum, iigrippers zoomatshini, kunye neegrippers ezilawulwa ngamandla zinokucwangciswa ngokweempawu zemveliso. Iindlela zonxibelelwano ezisemgangathweni zigciniwe, zivumela ukuhlanganiswa okungenamthungo kunye noomatshini bokubumba inaliti, izixhobo zokuhlola umbono, ii-conveyors, ii-palletizers, njl.njl., ukwakha umgca wemveliso ozenzekelayo ngokupheleleyo, ukuhlangabezana neemfuno zeenkqubo ezininzi ezifana nokukhetha inxalenye, ukufaka, ukucheba, ukuhlola, kunye nokufaka iipallet.

4. Ukusebenza ngobuchule nangokulula, ukunciphisa iindleko zokulungisa

Ixhotyiswe nge-graphical programming interface kunye nokufundisa ngokutsala nokuwisa, akukho badwelisi beenkqubo abaziingcali abafunekayo; abasebenzi abaqhelekileyo banokugqiba ukusebenza kunye nokulungisa iimpazamo emva koqeqesho olulula. Ixhasa inkumbulo yeeseti ezili-100 zedatha yesikhunta, yenza lula imisebenzi yokutshintsha isikhunta kwaye inciphise kakhulu ixesha lokutshintsha. Ezi zixhobo zinokuchonga iimpazamo ngokuzenzekelayo, ukurekhoda i-alamu, kunye nokuxilongwa okukude. Iqela lezobugcisa lehlabathi liphela emva kokuthengisa libonelela ngenkxaso iiyure ezingama-24 ngosuku, iintsuku ezisixhenxe ngeveki ukuqinisekisa ukusebenza okungaphazanyiswayo.

IV. Izinto ezibalulekileyo ekufuneka ziqwalaselwe kwiiRobhothi ezinkulu ezinee-axis ezintlanu kwiimashini zokubumba inaliti ze-800T

Kubathengi abathengisa ngobuninzi kwishishini lokubumba ngenaliti, ukukhetha irobhothi ene-axis ezintlanu kumatshini wokubumba ngenaliti we-800T kufuna ukuqwalaselwa ngokupheleleyo kweemfuno zemveliso, iimpawu zemveliso, kunye neenzuzo zexesha elide ukuze kuthintelwe ukukhetha ngokungaboniyo:
Ukulingana koMthwalo kunye nolwandiso lwengalo: Misela umthamo womthwalo werobhothi ngokusekelwe kubunzima obukhulu bemveliso (kubandakanya nezinto ze-sprue), kwaye umisele ulwandiso lwengalo ngokusekelwe kumgama okude ukusuka kwiziko le-mold ukuya kwindawo yokubeka ukuqinisekisa ukugubungela lonke uluhlu lokusebenza.
Ukugxila kuBuchule kunye nesantya: Ukuze kwenziwe iinxalenye zeplastiki ezichanekileyo, beka phambili iimodeli ezinokuchaneka okuphindaphindwayo ngaphakathi kwe-±0.1mm; kwimveliso yobuninzi, gxila ekuhambelaneni phakathi kwesantya sokuhamba kunye nomjikelo wemveliso.
Ugxininiso ekuhambelaneni nasekukhuleni:** Khetha iirobhothi ezinee-interfaces zonxibelelwano ezisemgangathweni kunye nenkxaso yezixhobo ezininzi (unxibelelwano/ulungelelwaniso) ukuze kube lula ukuphuculwa okukrelekrele okulandelayo kumgca wemveliso kunye nokukhusela utyalo-mali.
Ukuvavanya Amandla kunye neNkonzo yeBrand: Beka phambili iimpawu ezineenkqubo zophando nophuhliso olupheleleyo, imveliso, kunye neenkqubo zasemva kokuthengisa ukuqinisekisa umgangatho ozinzileyo wezixhobo kunye nezakhono zenkonzo ezikhawulezayo zehlabathi emva kokuthengisa ukusombulula imingeni yokulungisa kwizicelo zaphesheya.

I-ZHIYI ibisoloko ibandakanyeka kakhulu kwicandelo le-automation ye-injection molding kangangeminyaka eli-10, ineepatenti ezili-13 zokusetyenziswa, iimeko zeprojekthi ezingaphezu kwama-500, kunye nomthamo wemveliso wonyaka weeyunithi ezingama-2500. Iimveliso zayo ziqinisekiswe yi-ISO9001 kunye ne-CE, zibonelela iinkampani zehlabathi ze-injection molding ngezisombululo ezisisigxina ukusuka ekukhetheni izixhobo kunye noyilo olucwangcisiweyo ukuya ekufakweni, ekuqalisweni, kunye noqeqesho lwasemva kokuthengisa. Lukhetho lokuthengwa ngobuninzi oluphezulu lweengalo ezinkulu zerobhothi ze-800T injection molding.

Isishwankathelo V.

Njengesixhobo esiphambili ekuvelisweni kweemveliso zeplastiki ezinkulu, isitshixo sokuphucula okuzenzakalelayo komatshini wokubumba injection we-800T sixhomekeke ekuhambelaneni kwawo neengalo zerobhothi ezinkulu ze-servo ezine-axis ezintlanu zobungcali. Iingalo zerobhothi ezinkulu ze-ZHIYI ezine-axis ezintlanu, kunye neenzuzo zazo eziphambili zokuzinza okunobunzima, ukuchaneka nokusebenza kakuhle, ukuhambelana okwenziwe ngokwezifiso, kunye nokulula okukrelekrele, zifumene izibonelelo ezininzi kwizicelo zomatshini wokubumba injection we-800T kwiindawo zeemoto, izixhobo zasekhaya ezinkulu, kunye namashishini eplastiki yezakhiwo zemizi-mveliso, kubandakanya ukwanda okukhulu kwamandla emveliso, iindleko ezincitshisiweyo kakhulu, kunye nokuphuculwa ngokuthe chu kwemveliso.

Kubathengisi behlabathi abathengisa izinto ezinje nge-injection molding, ukukhetha izixhobo ezifanelekileyo zokwenza izinto ezizenzekelayo akupheleli nje ekusombululeni iingxaki zemveliso yangoku, kodwa kukwabandakanya nokubeka isiseko semveliso ekrelekrele neguquguqukayo. I-ZHIYI ihlala igxile kwiimfuno zabathengi, idala izisombululo ze-injection molding ezingabizi kakhulu neziguquguqukayo ukunceda iinkampani zehlabathi ezinje nge-injection molding zifezekise uphuculo lwemveliso olusebenzayo, olukrelekrele, noluzinzileyo.

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