Ifomula yokufanisa i-Injection Molding Machine Tonnage kunye neRobot Arm Stroke

Umatshini Wokubumba Ngenaliti Ifomula yokufanisa iTonnage kunye neRobot Arm Stroke

Kwihlabathi lonke lokuphuculwa kwe-automation kwishishini lokubumba injection, ukufana ngokuchanekileyo koomatshini bokubumba injection kunye iirobhothi ze-servo imisela ngokuthe ngqo ukusebenza kakuhle kwemveliso, ubomi bezixhobo, kunye nokhuseleko lokusebenza. Abathengi abaninzi, bengayinaki indlela yesayensi yokudibanisa "i-tonnage kunye ne-stroke," badibana neengxaki ezifana nokuxinana kweengalo zerobhothi ngexesha lokususwa kwenxalenye, umonakalo wemveliso, kwanokungqubana kwezixhobo, nto leyo echaphazela kakhulu imveliso. Eli nqaku liza kuhlalutya nzulu indlela esisiseko yokudibanisa i-tonnage yomatshini wokubumba injection kunye ne-robot arm stroke, lidibanise iimeko ezisebenzayo zokwenza izinto ngokuzenzekelayo kwimizi-mveliso ukuze libonelele ngeendlela zokukhetha ezifanelekileyo, lincede abathengi benze ukhetho oluchanekileyo.

I. Kutheni kubalulekile ukuqwalasela ukufanisa itoni yomatshini wokubumba ngenaliti kunye ne-robot arm stroke?

I-tonnage yomatshini wokubumba ngenaliti (amandla okubamba) inxulumene ngokuthe ngqo nobukhulu bomngundo, i-stroke yokuvula nokuvala umngundo, kunye nendawo yokubumba imveliso, ngelixa i-stroke yengalo yerobhothi igqiba ukuba ingagubungela na uluhlu lokukhetha kwaye igqibezele imisebenzi esebenzayo. Ukufanisa okungafanelekanga kunokukhokelela kwiingxaki ezintathu eziphambili:

Ukunqongophala okwaneleyo: Ayikwazi ukufikelela ngokupheleleyo kwindawo yokuchola isikhunta, okanye ukuphazamiseka kwesikhunta ngexesha lokuvulwa nokuvalwa kwesikhunta, okubangela ukungaphumeleli kokuchola kunye nokungqubana kwezixhobo;
Ukubetha ngamandla: Kubangela iindleko zezixhobo ezichithwayo kwaye kwandisa ixesha lokuhamba kweengalo zerobhothi, kunciphisa ixesha lomjikelo wemveliso (kunciphisa amandla eeyure nge-5%-15%);
Ukungalingani okuchanekileyo: Iingenelo ezichanekileyo kakhulu ze Ingalo yeRobhothi yeServo ayinakusetyenziswa ngokupheleleyo, nto leyo ekhokelela ekuphambukeni ekubekweni kwemveliso kunye neengxaki zokuwa.

Kwiinkampani zokuvelisa ezifuna "ukunciphisa iindleko kunye nokuphucula ukusebenza kakuhle," ukufanisa ngokwesayensi sisiseko sokusebenza okuzinzileyo kwemigca yemveliso ezenzekelayo kunye yimfuneko ephambili yokunciphisa iindleko zabasebenzi ngaphezulu kwe-30% (idatha evela kwiimeko ezisebenzayo kushishino lwe-automation yemizi-mveliso).

II. Uhlalutyo lweNgqiqo ePhambili: Ubudlelwane phakathi kweTonnage yoMshini wokuTshiza ngeNjongo kunye neRobot Arm Stroke

1. Izinto eziphambili ezichaphazela itoni yomatshini wokubumba ngenaliti
I-tonnage yomatshini wokubumba ngenaliti (iyunithi: iitoni/T) imele ubukhulu bamandla okubamba, nto leyo echaza ngokuthe ngqo:
Ubungakanani obukhulu bokubumba (ububanzi, ukuphakama, ubukhulu);
Ukuvulwa nokuvalwa kwesikhunta okuphezulu (umgama ophezulu phakathi kweepleyiti ezihambayo nezizinzileyo zomatshini wokubumba inaliti);
Indawo yokubumba imveliso (okukhona itoni inkulu, kokukhona ubukhulu/ubunzima bemveliso obunokuveliswa bukhulu).

2. Iimilinganiselo Ezintathu Eziphambili Zokuhamba Ngengalo Yerobhothi
Ukuhamba kwengalo yerobhothi ye-servo kufuneka kuquke yonke "inkqubo yokususa iinxalenye," kwaye iinkalo zayo eziphambili ziquka iinkalo ezintathu:
Ukuhamba ngokuthe tye (i-X-axis): Uluhlu lwentshukumo kwicala lasekhohlo ukuya ekunene, ekufuneka igubungele ububanzi besikhunta + indawo yokubeka imveliso emva kokususwa;
Ukuhamba ngokuthe nkqo (i-Z-axis): Uluhlu lwentshukumo kwicala eliya phezulu nelisezantsi, ekufuneka lihambelane nokuvulwa kunye nokuvalwa kwesikhunta somatshini wokubumba injection + ukuphakama kwemveliso + ukususwa kokhuseleko;
Ukuhamba phambili/ukubuyela umva (Y-axis): Uluhlu lokuhamba oluya/oluvela kumatshini wokubumba inaliti, ekufuneka ugqume ubunzulu besikhunta + i-offset yokususa iinxalenye.
Zonke izilinganiso ezintathu kufuneka zihambelane ngokuchanekileyo neeparameters ezihambelana netoni yomatshini wokubumba ngenaliti ukuze kufezekiswe "ukususwa kwenxalenye ngokufanelekileyo kunye nokusebenza ngaphandle kokuphazamiseka."

III. Ifomula yokuHlanganisa iTonnage yoMatshini wokuTshiza kunye noHambo lweRobhothi (Uhlobo oluSebenzayo)

Ngokusekelwe kwimigangatho esebenzayo kushishino lwehlabathi lokubumba ngenaliti, ezi fomula zilandelayo ziqinisekisiwe kwiimeko zeprojekthi ezingaphezu kwewaka (ngokubhekiselele kumava okuphunyezwa kweprojekthi angaphezu kwama-500 e-ZHIYI Intelligent), kwaye ziyasebenza ekukhetheni iingalo zerobhothi ze-servo ze-3-axis kunye ne-5-axis.

1. Ifomula yokuHlanganisa ukuhamba ngokuthe tye (X-axis)
Ukuhamba ngokuthe tye = Ububanzi obukhulu beMold (W) + Umgama woKhuseleko (S1) + I-Offset yokubekwa kweMveliso (L)
Ububanzi obukhulu beMold (W): Ubukhulu obuphezulu obuvela ecaleni ukusuka kwipleyiti yemold esisigxina ukuya kwipleyiti yemold ehambayo yomatshini wokubumba inaliti (inokufumaneka kwitheyibhile yeeparamitha zomatshini wokubumba inaliti);
Umgama woKhuseleko (S1): Indawo ebekelwe bucala yokuthintela ukuphazamiseka phakathi kwengalo yerobhothi kunye nesikhunta kunye nomzimba womatshini wokubumba inaliti, ngokuqhelekileyo yi-50-100mm (okukhona ubukhulu besikhunta bukhulu, kokukhona ixabiso liphezulu);
I-Offset yokubekwa kweMveliso (L): Umgama osecaleni wemveliso obekwe kwibhanti/kwisikhongozeli sokuhambisa emva kokususwa, ngesiqhelo yi-100-300mm (ihlengahlengiswa ngokwendlela yoyilo lomgca wemveliso).
Umzekelo: Umatshini wokubumba inaliti oneetoni ezingama-50 onobubanzi obukhulu besikhunta obuyi-400mm, umgama wokhuseleko oyi-80mm, kunye nomlinganiselo wokubekwa kwemveliso oyi-200mm, emva koko uhambo oluthe tye = 400+80+200=680mm. Ingalo yerobhothi ye-servo enohambo oluthe tye oluyi-700mm iyacetyiswa.

2. Ifomula yokuHlanganisa iStroke ethe nkqo (i-Z-axis)
I-Stroke Ethe Tye = Umatshini Wokubumba Ophezulu Wokufaka Inaliti I-Stroke (H) + Ukuphakama Kwemveliso (h) + Umgama Wokhuseleko (S2) + Ukususwa Kwenxalenye Ukuphakama I-Offset (H1)
Ukuvula/ukuvala umatshini wokubumba inaliti (H): Umgama ophezulu wokuphakamisa ipleyiti yokuhamba yomatshini wokubumba inaliti (iparameter engundoqo, ekufuneka isekelwe kwitheyibhile yeparameter ebonelelwe ngumvelisi womatshini wokubumba inaliti);
Ukuphakama kweMveliso (h): Ukuphakama okuphezulu kwemveliso ebunjiweyo (kubandakanya isango kunye nokuphakama komdyarho);
Umgama woKhuseleko (S2): Indawo egciniweyo kwicala elithe nkqo ukuthintela ingalo yerobhothi ukuba ingangqubani nepleyiti ephezulu/esezantsi yesikhunta, ngesiqhelo yi-30-80mm;
Ukususwa kweenxalenye Ukuphakama kwe-Offset (H1): Ukuphakama kwemveliso emva kokuba isusiwe (kufuneka kube phezulu kunepleyiti ye-mold top ukuze kube lula ukuhamba ngokuthe tye), ngesiqhelo yi-50-150mm.
Umzekelo: Kumatshini wokubumba inaliti oyi-100-ton onomgca wokuvula/wokuvala ophezulu oyi-350mm, ubude bemveliso obuyi-50mm, umgama wokhuseleko oyi-50mm, kunye nokuphakama kokususwa kwenxalenye okulinganiselweyo yi-100mm, umgca othe nkqo = 350+50+50+100=550mm. Ingalo yerobhothi ye-servo enomgca othe nkqo oyi-600mm iyacetyiswa.

3. Ifomula yokufanisa iStroke ePhambili/eBuyayo (Y-axis)
Ukubetheka Kwangaphambili/Emva = Ubunzulu Obukhulu Bokubumba (D) + Umatshini Wokubumba Inaliti Ubukhulu Beplateni (T) + Umgama Wokhuseleko (S3)
Ubunzulu boMgquba Obukhulu (D): Ubukhulu obuphezulu bomgquba ukusuka kumgca wokuhlukana ukuya kwipleyiti engasemva;
Ubukhulu bePlaten yoMshini wokuTshiza ngeSitofu (T): Ubukhulu beplaten ehambayo/elungisiweyo yomatshini wokutshiza ngeSitofu (bunokufumaneka kwitheyibhile yeeparameter zomatshini wokutshiza ngeSitofu);
Umgama woKhuseleko (S3): Indawo egciniweyo kwicala elingaphambili/elingasemva ukuthintela ingalo yerobhothi ukuba ingaphazamisani nomlomo womatshini wokubumba inaliti kunye nomgqomo, ngesiqhelo yi-50-100mm.
Umzekelo: Kumatshini wokubumba inaliti oneetoni ezingama-200 onobunzulu obukhulu besikhunta obuyi-300mm, ubukhulu beplaten obuyi-200mm, kunye nomgama wokhuseleko ongama-80mm, isithintelo sokuhamba phambili/umva = 300+200+80=580mm. Ingalo yerobhothi yeservo enesithintelo sokuhamba phambili/umva esiyi-600mm iyacetyiswa.

IV. Itheyibhile yokubhekisa yoKhetho lweRobhothi yeArm Stroke kwiimashini ezahlukeneyo zokubumba iTonnage Injection Molding

Qaphela: Ezi zingentla zixabiso eliqhelekileyo. Ukhetho lokwenyani kufuneka lulungiswe ngokusekelwe kubungakanani bomngundo, uyilo lomgca wemveliso, kunye nendlela yokukhetha (ingalo enye/ingalo ephindwe kabini). Kucetyiswa ukuba udibane neqela leengcali zobugcisa ukuze ubalwe.

V. Amanyathelo Amathathu Abalulekileyo Okuthelekisa Ukubala (Isikhokelo Esisebenzayo Somthengi)

Qokelela iiparameter eziphambili: Fumana "i-tonnage, ukuvulwa/ukuvalwa kwe-mold okuphezulu, kunye nobukhulu beplaten" kumenzi womatshini wokubumba injection, kunye "nobubanzi/ubunzulu/ukuphakama okuphezulu kwe-mold" kumenzi we-mold. Chaza ngokucacileyo ubukhulu bemveliso kunye noyilo lomgca wemveliso (indawo yokubeka imveliso);
Bala usebenzisa iifomyula: Bala into nganye ngokweefomyula ezithe tye, ezithe nkqo, nezisuka phambili ziye ngasemva ezingasentla. Umgama wokhuseleko kufuneka uhlengahlengiswe ngokwemeko yendawo yokusebenzela (umz., ungancitshiswa ngokufanelekileyo ukuba indawo yokusebenzela incinci, kodwa ingabi ngaphantsi kwe-30mm);
Ukuphinda-phinda okugciniweyo: Yongeza ukuphinda-phinda okungu-5%-10% kwiziphumo zokubala ukuze ujongane neemeko ezifana notshintsho lwesikhunta kunye nokuphindaphinda kwemveliso (umz., ukuba ukujijeka okuthe tye okubalwayo yi-680mm, ukukhetha i-700-750mm kuthembekile ngakumbi).

VI. Iimpazamo Eziqhelekileyo Zokufanisa kunye Neendlela Zokuphepha

Impazamo 1: Ukuqwalasela kuphela ubungakanani beetoni, ukungawunaki ubungakanani bomngundo
Oomatshini bokubumba inaliti abalingana netoni banokufaniswa neenkuni ezinobukhulu obahlukeneyo (umz., umatshini wokubumba inaliti oyi-100-ton ungafaniswa neenkuni ezinobubanzi obuyi-300mm okanye obuyi-500mm). Ukukhetha ngokuthe ngqo ngokusekelwe kwiinkuni kunokukhokelela ekungoneleni koxinzelelo.
Ukuphepha: Sebenzisa ubungakanani bokubumba njengepharamitha eyintloko, kwaye sebenzisa i-tonnage kuphela njengesalathiso esincedisayo.

Impazamo 2: Ukuthatha umgama omncinci kakhulu wokhuseleko
Ukukhetha i-stroke encinci ukuze wonge iindleko, ukunganaki izinto ezifana nothuli lwe-workshop kunye nokungcangcazela kwezixhobo, kunokukhokelela kwiingozi ngokulula.
Ukuphepha: Gcina i-50-100mm kwiimeko zesiqhelo, kunye ne-100-150mm kwimveliso echanekileyo okanye iimolds ezintsonkothileyo.

Impazamo 3: Okukhona istroke inkulu, kokukhona ingcono
Ukubetheka kakhulu kuya kwandisa ixesha lokuhamba kwengalo yerobhothi (ukubetha ngakunye okongeziweyo kwe-500mm kwandisa ixesha lokukha elinye ngemizuzwana eyi-0.3-0.5), kunciphisa umjikelo wemveliso.
Ukuphepha: Bala ngokuchanekileyo ngokwefomula, kwaye ugcine kuphela ukuphindaphinda okufunekayo. Ingcamango Engachanekanga 4: Ukungayinaki iServo Robot Accuracy Parameters
Nangona kulinganiswe ubude bomtya, kubalulekile ukuqinisekisa ukuba irobhothi iyaphinda-phinda (kucetyiswa ngaphakathi kwe-±0.1mm) ukuze kuthintelwe ukuphazamisa uzinzo lokukhetha.
Ukuphepheka: Beka phambili ukukhetha iirobhothi ze-servo ezineziqinisekiso ze-ISO9001 kunye ne-CE (ezifana neemveliso zochungechunge lwe-ZHIYI) ngexesha lokukhetha ukuqinisekisa ukuchaneka kunye nozinzo.

VII. Izinto ezongezelelweyo ekufuneka uziqwalasele xa ukhetha iServo Robot

Ulungelelwaniso loMthwalo kunye neStroke: Okukhona istroke inkulu, kokukhona umthwalo ofunekayo kwirobhothi (umz., istroke ethe tye engama-2000mm ifuna umthwalo ongaphezulu kwe-≥10kg) ukuthintela ukushukuma ngexesha lokuhamba;
Iimfuneko zoNxibelelwano lwee-Multi-axis: Iimeko ezintsonkothileyo zokubumba inaliti (ezifana nokubumba i-insert kunye nokuchola izikhululo ezininzi) zifuna irobhothi ye-servo ene-axis ezi-5 ezimbini. Ukuphazamiseka phakathi kweengalo ezimbini kufuneka kuthathelwe ingqalelo xa kufaniswa ukubetheka;
Izisombululo Ezenzelwe Wena: Kwii-molds ezikhethekileyo (ezifana nee-molds ezitsala i-core, ii-molds ezinemibala emibini) okanye imigca yemveliso engeyiyo esemgangathweni, iqela leengcali liyafuneka ukuze libonelele ngoyilo lwe-stroke olulungiselelwe wena (i-ZHIYI inokubonelela ngeenkonzo zophando kunye noyilo lwesisombululo kwindawo);
Inkxaso yoBugcisa emva kokuthengisa: Khetha umenzi obonelela ngenkxaso yobugcisa iiyure ezingama-24 ukuze uphephe ixesha lokungasebenzi komgca wemveliso ngenxa yeengxaki zokufanisa.

Isiphelo: Ukuhambelana kweSayensi yeyona nto iphambili ekuPhuculweni kweZenzekelayo

Ukuhambelana ngokuchanekileyo kwetoni yomatshini wokubumba ngenaliti kunye ne-robot stroke sisiseko sokufezekisa imveliso ezenzekelayo "esebenzayo, ezinzileyo, nekhuselekileyo". Besebenzisa iifomyula ezingasentla kunye nezikhokelo zokukhetha, abathengi banokuqala bagqibezele ukubala kokukhetha, kodwa kwiimeko ezinzima (ezifana nokutshintsha i-mold eninzi, ukuvelisa ngokuchanekileyo), kuyacetyiswa ukuba udibane neqela lobuchwephesha eliqeqeshiweyo.