Iimeko eziphambili zesicelo se-Injection Molding Machine Servo Robots

Imizekelo ephambili yokusetyenziswa Umatshini Wokubumba Ngenaliti Iirobhothi zeServo

Kwihlabathi liphela lotshintsho oluya kwi-automation kunye nokuchaneka kwishishini lokubumba inaliti, iirobhothi ze-servo, ngolawulo lwazo oluchanekileyo lokuhamba, ukuguquguquka kwenkqubo, kunye nokusebenza okuzinzileyo, ziphuculwe ukusuka kwizixhobo ezincedisayo ukuya kwiiyunithi eziphambili zemveliso. Ukusuka ekubumbeni ngokuchanekileyo kwezixhobo zeemoto ukuya ekuveliseni izinto ezisetyenzisiweyo zonyango, ukusuka ekuveliseni ngokukhawuleza iimveliso ze-3C ukuya ekuveliseni ngempumelelo izikhongozeli ezinkulu zokupakisha, iirobhothi ze-servo ziphinda zibumbe ingqiqo yemveliso kwiinkalo ezahlukeneyo, zijongana nemingeni yokusebenza ngesandla kunye nemingeni yokulawula umgangatho. Eli nqaku liza kujonga kwiimeko zalo ezine eziphambili zesicelo, lityhila indlela enzulu yokudibanisa ubuchwepheshe kunye neemfuno zoshishino.

I. Ukwenziwa kweeCandelo zeeMoto: Uphuhliso oluBini kuBuchule obuPhezulu kunye noMthwalo oPhezulu

Ukukhula okukhulu kweshishini lezithuthi ezintsha zamandla kwihlabathi liphela kubangele ukwanda kwama-40% kwimfuno yezixhobo ezibunjiweyo ze-injection yemoto, ngelixa ngaxeshanye kubeka iimfuno ezingqongqo ngokuchanekileyo kwemveliso (ngaphakathi kwe-±0.01mm) kunye nokuqhubeka kwemveliso. Iirobhothi zeServo, zisebenzisa itekhnoloji yokulawula i-closed-loop yeemoto ze-servo, ziye zaba yinxalenye ebalulekileyo yezixhobo ekusombululeni le mpikiswano. Ekuveliseni iindawo ezincinci ezichanekileyo, ezinje ngamaqhosha okulungisa isihlalo kunye nezitywino zebhetri, iirobhothi ezixhotyiswe ngeenkqubo ze-servo ezingeniswe eJamani zinokufikelela ekuchanekeni kokuphindaphinda kwe-±0.005mm, zinciphise izinga lesiphene ukusuka kwi-4%-5% ngokuphathwa ngesandla ukuya ngaphantsi kwe-1.2%, kwaye zonyuse imveliso yeyure nganye ngomatshini wokubumba injection ukusuka kwiziqwenga ezingama-80 ukuya kwiziqwenga ezili-120, zihambelana ngokugqibeleleyo nomthamo olinganisiweyo wezixhobo.

Kwiindawo ezinkulu ezibunjiweyo ngenaliti ezifana neebhampa zeemoto kunye needeshibhodi, irobhothi ye-servo yohlobo lwe-bull-head ibonisa iingenelo ezikhethekileyo. Ingalo yayo emfutshane kunye nendawo yezixhobo eyandisiweyo ngama-35.5%, kunye nomthamo ophezulu womthwalo we-50-75kg, ivumela ukuba ilungelelaniswe noomatshini bokubumba inaliti abangama-800-4000 ton ukuze isuswe ngokuzenzekelayo. Kwiinkqubo zokubumba i-in-mold, irobhothi ibeka ngokuchanekileyo izinto zokufaka zesinyithi ngeenkqubo ezimiselweyo, ithatha indawo yoncedo lwesandla, inyusa ukusebenza kakuhle kwemveliso nge-100%, kwaye iphephe umngcipheko wokonakala kwesikhunta okubangelwa kukususwa kwe-insert. Emva kokuba inkampani entsha yamandla eemoto ivelise olu hlobo lwezixhobo, amandla ayo emveliso enyanga zonke anyuke ukusuka kwiziqwenga ezingama-240,000 ukuya kwiziqwenga ezingama-360,000, igcina ngaphezulu kwe-700,000 yuan kwiindleko zokuhlaziya ngonyaka, ibonisa ngokupheleleyo ixabiso layo lemizi-mveliso.

II. I-Electronics 3C kunye ne-Precision Injection Molding: Indibaniselwano egqibeleleyo ye-High-Speed ​​​​Response kunye ne-Micro-Control

Umkhwa wokufikelela kwiimveliso ze-elektroniki ze-3C ezikhaphukhaphu nezincinci ufuna ukuba imveliso yokubumba ngenaliti ifezekise iinjongo ezimbini "zemijikelo yesantya esiphezulu + ulawulo oluncinci." Ixesha lokujikeleza elingenanto lerobhothi ye-servo linokuba liphantsi njengemizuzwana eyi-3.3, kwaye kwiimeko zokubumba ngenaliti ezininzi ezifana nezivalo zokucima ezimanzi ze-16-cavity kunye neefolokhwe zokusonga ze-24-cavity, inokusebenzisana ngokuchanekileyo noomatshini bokubumba ngenaliti abakhawulezayo ukugqiba ukususwa kwenxalenye ehambelanayo, kuthintelwe ukuguquka kwemveliso okubangelwa kukulibaziseka kokususwa. Kwiimveliso ezineemfuno ezingqongqo zokubonakala, ezifana neekhava zefowuni ephathwayo kunye nezihlanganisi, i-end effector yerobhothi isebenzisa uyilo "lokutshintsha ngokukhawuleza + lwemodyuli", oluvumela ukutshintsha kweendlela zokubamba ngaphakathi kwemizuzu emi-3. Kwangaxeshanye, ukusebenza kakuhle kwenkqubo ye-servo kunciphisa imikrwelo yomphezulu kwimveliso, kunyusa izinga lemveliso ukuya ngaphezulu kwe-99%.

Ngokuphathelele ukuhlanganiswa kweenkqubo ezintsonkothileyo, irobhothi ye-servo ene-single-arm five-axis, ngokongeza iiyunithi ze-servo ze-A/C axis, inokufikelela kujikelezo lwe-angle olungaqhelekanga lwesixhobo, igqibezele umsebenzi odibeneyo wokususa izinto ze-elektroniki ezimile ngendlela engaqhelekanga, ukusika isango, kunye nokuhlolwa. Inkqubo yayo yokulawula i-servo yohlobo lonxibelelwano isebenzisa indlela yokuphendula evaliweyo, ithintela ingxaki yokulahleka kwenyathelo lolawulo lwe-pulse yendabuko, yenza lula i-signal line wiring nge-60%, kwaye ixhasa uthungelwano kunye nenkqubo ye-MES yomzi-mveliso wonke ukuze kujongwe idatha yemveliso ngexesha langempela kunye nokulungisa ii-remote debugging. Olu phawu lukrelekrele lwenza ukuba ibe yinxalenye ephambili yemigca yemveliso eguquguqukayo kushishino lwemveliso ye-elektroniki.

III. Ushishino lokuPakisha kunye neZinto ezifunekayo zemihla ngemihla: Inkxaso ephambili yoHlanganiso oluSebenzayo kunye neMveliso eNkulu

Imveliso enkulu yezinto ezifunekayo imihla ngemihla ezifana nokupakishwa kokutya kunye neetafile ezilahlwayo ibeka iimfuno ezibanzi kwisantya, umthamo womthwalo, kunye nokusebenza okuninzi kweerobhothi. Iirobhothi zeservo ezinesantya esiphezulu ezinee-axis ezintathu zisebenza kakuhle kakhulu ekuveliseni izikhongozeli zokutya ezixineneyo kunye neekomityi zeti yobisi. Umzekelo, imodeli ye-SW7112DS evela kwiSiweike inexesha lomjikelo elingenanto lemizuzwana eyi-3.3 kunye nomthamo oqhelekileyo womthwalo we-5kg. Ayinakugqiba kuphela ukususwa ngokukhawuleza kweekomityi zeti yobisi ezi-8 ngexesha kodwa ikwadibanisa imisebenzi yokugubungela ifilimu kunye nokubeka izinto, ifezekisa inkqubo epheleleyo yokwenza ngokuzenzekelayo ukusuka ekubumbeni ngenaliti ukuya ekupakisheni nasekugcineni impahla. Kwimveliso yezikhongozeli ezinkulu zokupakisha ezifana neebhakethi zepeyinti ezili-5 kunye neepallet zeplastiki, iirobhothi zeservo ezinomthamo womthwalo we-15-75 kg zinokuhlengahlengiswa kwiimashini zokubumba ngenaliti ze-500-1300 ton. Ngokusebenzisa itekhnoloji yokulebhelisha ngaphakathi kwi-mold, isicelo seelebheli esichanekileyo siyagqitywa ngexesha lenkqubo yokususa, kususa amanyathelo okucubungula alandelayo kunye nokwandisa ukusebenza kakuhle kwemveliso nge-30%.

Ngenxa yeemfuno zokusebenza kakuhle kweenkqubo zokubumba i-stack mold injection, irobhothi ye-servo ene-side-loading dual-arm five-axis iyoyisa imida yesantya yezakhiwo zemveli zokufaka i-top loading. Kwimveliso yesikhongozeli se-ayisikhrim se-stack mold seKraussMaffei stack, uyilo lwayo lokufaka i-side loading lufinyeza indlela yokuhamba, kwaye xa idibene nempendulo yesantya esiphezulu senkqubo ye-servo, umjikelo wemveliso ufinyezwa ube yimizuzwana eyi-2.6, uphinda kabini imveliso ngomjikelo ngamnye we-mold. Esi sisombululo senziwe ngokwezifiso sinika indlela eguquguqukayo yokuphucula umthamo kushishino lokupakisha, ngakumbi efanelekileyo kwiindawo zemveliso ezinobude obuncinci befektri.

IV. Iinkalo zezonyango neze-Optical: Uhlengahlengiso oluqinileyo lococeko, ukhuseleko kunye nolawulo oluchanekileyo

Ukuveliswa kwezinto ezisetyenziswayo kwezonyango (ezifana neesirinji kunye neeseti zokufaka) kunye neenxalenye zeplastiki ezibonakalayo (ezifana nezigqubuthelo zeelensi) kufuna umgangatho wococeko, uzinzo, kunye nokulandeleka okungaphezulu kakhulu kowemizi-mveliso eqhelekileyo. Iirobhothi zeServo zamkela uyilo oluvaliweyo ngokupheleleyo, zinciphisa ukuvuza kweoyile yokuthambisa kunye nokuqokelelwa kothuli, zihlangabezana nemigangatho yokucoca yenqanaba lezonyango. Ekuvelisweni kweesirinji zonyango, ukuchaneka kwayo okuphindaphindwayo kufikelela ku-±0.01mm, okuvumela ukufakwa ngokuchanekileyo kwe-in-mold kunye nokususwa kwemveliso egqityiweyo, kuthintelwe iingozi zongcoliseko ezibangelwa kukudibana ngesandla, kunye nokunyusa izinga lokufaneleka kwemveliso ecocekileyo ukuya kwi-99.9%.

Kwimveliso yemveliso ye-optical, irobhothi isebenzisa itekhnoloji yokulawula isantya esincinci yenkqubo ye-servo ukufezekisa imisebenzi "yokukhetha ngokukhawuleza kunye nokubeka ngobunono", ithintela umonakalo woxinzelelo kwiindawo ze-optical. Inkqubo yayo yokuxilonga ekrelekrele eyakhelwe ngaphakathi inokujonga ubushushu bemoto kunye Ingalo yeRobhothi ukuguguleka ngexesha langempela, okubonelela ngesilumkiso seeyure ezingama-72 kwangaphambili malunga nokungasebenzi kakuhle, kunye nexesha eliphakathi phakathi kokusilela elidlula iiyure ezili-1500, ukuqinisekisa uzinzo lwemveliso eqhubekayo. Kwangaxeshanye, izixhobo zixhasa useto olune parameter kunye nokurekhodwa kwedatha epheleleyo, okuvumela ukulandeleka kweeparameter zemveliso kwibhetshi nganye yeemveliso, zithobela ngokupheleleyo iimfuno zokuthobela imithetho yemizi-mveliso yezonyango neye-optical.

Ukuphindaphinda kobuchwephesha kuqhuba ulwandiso lwemeko, iirobhothi zeServo zitshintsha ixabiso lemveliso

Ukusuka kwi-axis ezintathu ukuya kwi-axis ezintlanu, ukusuka kwiimodeli eziqhelekileyo ukuya kwizisombululo ezenzelwe wena, iimeko zokusetyenziswa kweerobhothi ze-servo zihlala zikhula ngokuhambelana nokuphindaphinda kwetekhnoloji yokulawula i-servo. Ixabiso layo eliphambili liguqukele ekubeni "kuthathelwe indawo umsebenzi wezandla" ukuya ekuxhobiseni okunemilinganiselo emininzi okubandakanya "ukuphucula ukuchaneka kwemveliso, ukwenza ngcono ukuhamba kwenkqubo, kunye nokunciphisa iindleko zizonke." Nokuba ziimfuno ezichanekileyo kakhulu zoshishino lwezixhobo zeemoto, imveliso eguquguqukayo yeshishini le-elektroniki, uqoqosho lobungakanani kwishishini lokupakisha, okanye imigangatho engqongqo yeshishini lezonyango, iingalo ze-servo robotic zinokubonelela ngezisombululo ezenzelwe wena ngokusebenzisa uhlengahlengiso lwetekhnoloji.

Kwixesha elizayo, ngokuhlanganiswa okunzulu kweenkqubo ze-servo kunye nobukrelekrele bokwenziwa kunye nobuchwepheshe be-Intanethi yezinto, iingalo ze-servo robotic zokubumba ngenaliti ziya kufezekisa ulawulo oluchanekileyo oluhambelanayo kunye nentsebenziswano esebenzayo yezixhobo ezininzi, zingene ngakumbi kwiindawo zokuvelisa eziphezulu ezifana ne-aerospace kunye namandla amatsha, zibe yinjini ephambili yotshintsho oluzenzekelayo lweshishini le-injection molding kwihlabathi liphela.

Irobhothi yengalo#Irobhothi ye-Axis ezintandathu#3 Irobhothi ye-Axis#5 Ingalo yeRobhothi ye-Axis

Iwebhusayithi:https://www.zhiyirobotics.com/products/

I-imeyile:sales@zhiyirobotics.com