Isixhobo sokulawula i-servo esine-axis ezintathu soomatshini bokubumba inaliti ye-90-200 ton

Isixhobo sokulawula i-servo esine-axis ezintathu seetoni ezingama-90-200 Umatshini Wokubumba Ngenalitis

Kwixesha lokuveliswa kwemveliso kwihlabathi liphela eliya kwi-automation kunye nobukrelekrele, ishishini lokubumba inaliti alikho ngaphandle. Njengesixhobo sokuzenzekela esisebenzayo nesichanekileyo, i-servo manipulator ene-axis ezintathu kancinci kancinci iba liqabane elibalulekileyo kwiimashini zokubumba inaliti ezingama-90-200 ton.

1. Iingenelo ezizodwa zezixhobo zokulawula i-servo ezine-axis ezintathu
(I) Ukusebenza ngokuzenzekelayo okusebenzayo nokuchanekileyo
I-servo manipulator ene-axis ezintathu inokufikelela ekususweni nasekubekweni kwemveliso ngokukhawuleza nangokuchanekileyo ngolawulo oluchanekileyo lwee-axis ezintathu ze-X, Y, kunye ne-Z. Inkqubo yayo yokuqhuba i-servo motor iqinisekisa ukuhamba kakuhle kunye nokuchaneka okuphezulu kokubekwa okuphindaphindiweyo, ngokuqhelekileyo kufikelela kwinqanaba lokuchaneka le-±0.1mm. Olu sebenzi oluchanekileyo lubalulekile ekuphuculeni umgangatho wemveliso kunye nokusebenza kakuhle kwemveliso, ingakumbi xa kuveliswa iimveliso zokubumba ngenaliti ezichanekileyo, ezifana neendawo ze-elektroniki, izixhobo ezincinci zendlu, njl.njl.
(II) Ukuguquguquka kweemveliso ezahlukeneyo
I-servo manipulator ene-axis ezintathu inokuziqhelanisa neemveliso ezahlukeneyo kunye nee-molds. Nokuba yi-mold elula ene-plate ezimbini okanye i-mold eyinkimbinkimbi ene-plate ezintathu, nokuba yimveliso encinci elula okanye imveliso enkulu enzima, i-servo manipulator ene-axis ezintathu inokuhlangabezana neemfuno ezahlukeneyo zemveliso ngokulungelelanisa iiparameter kunye noqwalaselo. Umzekelo, kwiimveliso ezikhaphukhaphu, Itini yeRobhothi yamkela imo yokususa ngesantya esiphezulu ukuze ifinyeze umjikelo wemveliso; kwiimveliso ezinzima, inokuqinisekisa ukusebenza okuzinzileyo ngokwandisa umthamo womthwalo.
(III) Ufakelo oluguquguqukayo kunye noyilo
Iindlela zokufakela irobhothi ye-servo ene-axis ezintathu ziyaguquguquka kwaye zahlukahlukene, kwaye zinokulungiswa ngokwemodeli yomatshini wokubumba inaliti kunye noyilo lweworkshop. Iindlela zokufakela eziqhelekileyo ziquka ukufakwa kweekholamu kunye nokufakwa kwe-cantilever. Ukufakela iikholamu kufanelekile kwiiworkshops ezinesithuba esincinci kwaye kunokonga indawo yomgangatho; ngelixa ukufakela i-cantilever kunokubonelela ngoluhlu olukhulu lokusebenza kunye nokwenza kube lula ukuphathwa koomatshini abakhulu bokubumba inaliti. Ukongeza, ukubetheka kunye nokuphakama kwerobhothi nako kunokwenziwa ngokwezifiso ngokobungakanani bomatshini wokubumba inaliti ukuqinisekisa ukuhambelana okugqibeleleyo nezixhobo.
(IV) Ukunciphisa iindleko zabasebenzi nokuphucula ukhuseleko
Kwimveliso yemveli yokubumba ngenaliti, ukususwa kweemveliso ngesandla akupheleli nje ekubeni kungasebenzi kakuhle, kodwa kukwanobungozi obuthile bokhuseleko. Ukusebenza ngokuzenzekelayo kwerobhothi ye-servo ene-axis ezintathu kunokutshintsha ngokupheleleyo umsebenzi wezandla, okungekuko nje kuphela ukuphucula ukusebenza kakuhle kwemveliso, kodwa kunciphisa kakhulu iindleko zomsebenzi. Kwangaxeshanye, irobhothi inokuthobela ngokungqongqo imigaqo yokhuseleko ngexesha lokusebenza, iphephe iingozi ezibangelwa ziimpazamo zokusebenza kwabantu, kwaye iphucule ukhuseleko lwendalo yemveliso.

2. Iiparameter zobugcisa kunye neendawo zokukhetha
(I) Iiparameter zobugcisa eziphambili
Umthamo womthwalo: I-servo manipulator ene-axis ezintathu efanelekileyo kwiimashini zokubumba inaliti ezingama-90-200 toni idla ngokuba nomthamo womthwalo oyi-3-15kg, onokuhlangabezana neemfuno zokususa uninzi lweemveliso zokubumba inaliti ezincinci neziphakathi.
Uluhlu lokuhamba: Uhambo lwe-X-axis (ethe tye) luqhele ukuba phakathi kwe-1000-2000mm, uhambo lwe-Y-axis (yokutsala) luphakathi kwe-600-1200mm, kwaye uhambo lwe-Z-axis (phezulu nasezantsi) luphakathi kwe-1000-1500mm. Olu luhlu lokuhamba luqinisekisa ukuba i-manipulator inokugubungela indawo yokusebenza yomatshini wokubumba inaliti kwaye ifezekise ukususwa ngokuchanekileyo kunye nokubekwa kweemveliso.
Isantya kunye nokukhawulezisa: Iimpawu zokuphendula ngesantya esiphezulu semoto ye-servo zivumela i-servo manipulator ene-axis ezintathu ukuba ifikelele kwintshukumo ekhawulezileyo, ngesantya esiphezulu sokusebenza se-1-2m/s kunye nokukhawulezisa kwe-1-3m/s². Oku kunceda ukunciphisa umjikelo wemveliso kunye nokuphucula ukusebenza kakuhle kwemveliso.
Ukuchaneka kokubeka kwakhona: Inkqubo yokulawula i-servo echanekileyo kakhulu kunye nee-linear slide rails zivumela i-manipulator ukuba ifumane ukuchaneka kokubeka kwakhona kwe-±0.1mm nangaphezulu. Oku kubaluleke kakhulu kwimveliso yeemveliso ezibunjiweyo ze-injection ezichanekileyo kakhulu, ezinokuqinisekisa ukuhambelana komsebenzi ngamnye wokususa nokubeka.
(II) Amanqaku okukhetha
Imodeli kunye neenkcukacha zomatshini wokubumba ngenaliti: Ngokwetoni, ubungakanani betemplate, istroke yokuvula isikhunta kunye nezinye iiparameter zomatshini wokubumba ngenaliti, khetha istroke yerobhothi efanelekileyo kunye nomthamo womthwalo. Umzekelo, kumatshini wokubumba ngenaliti oyi-150-ton, unokufuna ukukhetha irobhothi ye-servo ene-axis ezintathu enomthamo womthwalo oyi-5kg, istroke ye-X-axis eyi-1500mm, istroke ye-Y-axis eyi-800mm, kunye nestroke ye-Z-axis eyi-1200mm.
Uhlobo lwesikhunta kunye neempawu zemveliso: Cinga ngesakhiwo sesikhunta kunye nokuma, ubungakanani, ubunzima kunye nezinye izinto zemveliso. Ukuba yisikhunta esineepleyiti ezintathu, kunokufuneka ukhethe irobhothi enezandla ezimbini okanye wongeze ingalo yesibini; ukuba yimveliso enodonga oluncinci, kufuneka uqwalasele amandla okususa ngesantya esiphezulu kunye nokuzinza kwerobhothi.
Iimfuneko zokusebenza kakuhle kwemveliso: Ngokweemfuno zomjikelo wemveliso kunye nemveliso, khetha iiparameter ezifanelekileyo zesantya kunye nokukhawulezisa. Ukuba umjikelo wemveliso mfutshane, kufuneka ukhethe irobhothi ekhawulezayo ukuqinisekisa ukuba imisebenzi yokususa nokubeka imveliso igqityiwe ngexesha elichaziweyo.
Ukhuseleko nokuthembeka: Qinisekisa ukuba irobhothi iyahlangabezana nemigangatho yokhuseleko efanelekileyo, efana nesatifikethi se-CE. Kwangaxeshanye, cinga ngokuthembeka kwe-manipulator, khetha iimpawu ezaziwayo kunye nababoneleli abanomgangatho othembekileyo ukunciphisa ukusilela kwezixhobo kunye neendleko zokulungisa.

3. Amathuba emarike kunye neendlela zophuhliso
(I) Ukukhula kwemfuno yemarike
Ngokubuyela kwimeko yesiqhelo kweshishini lemveliso lehlabathi kunye nophuhliso oluqhubekayo lweshishini lokubumba inaliti, imfuno yezixhobo zokubumba i-servo ezine-axis ezintathu ibonakalise ukukhula okuzinzileyo. Ingakumbi kwiindawo ezinemfuno enamandla yeemveliso zokubumba inaliti ezifana neemoto, izixhobo ze-elektroniki, kunye nezixhobo zasekhaya, ukusetyenziswa kwezixhobo zokubumba i-servo ezine-axis ezintathu kuya kusanda. Kulindeleke ukuba kwiminyaka embalwa ezayo, ubungakanani bemarike yezixhobo zokubumba i-servo ezine-axis ezintathu zehlabathi buya kugcina izinga lokukhula konyaka elingaphezulu kwe-10%.
(II) Iqhutywa bubuchule bobuchwepheshe
Kwixesha elizayo, ii-servo manipulators ezi-three-axis ziya kuphuhliswa kwicala lobukrelekrele, ukuhlanganiswa, kunye nokuguquguquka. Ngokuphathelele ubukrelekrele, i-manipulator iya kuxhotyiswa ngee-sensors eziphambili kunye neenkqubo zolawulo, ezinokufezekisa imisebenzi efana nokuzifundela, ukuzixilonga, kunye nokubeka esweni kude, kwaye ziphucule inqanaba lobukrelekrele benkqubo yemveliso. Ngokuphathelele ukuhlanganiswa, i-manipulator iya kudityaniswa ngakumbi noomatshini bokubumba ngenaliti, ii-molds, izixhobo ze-peripheral, njl.njl. ukwenza imveliso epheleleyo ezenzekelayo.