Zeziphi Iinkqubo Zokubumba Ngenaliti Ezifuna Iirobhothi Ezine-Axis Ezintlanu?

Zeziphi iinkqubo zokubumba ngenaliti ezifuna ezintlanu-Iirobhothi ze-Axis?

Kwimeko yotshintsho lweshishini lemveliso yokubumba injection kwihlabathi liphela ukuya ekuchanekeni nasekuzenzekeleni, iirobhothi zibe zizixhobo eziphambili kwimigca yemveliso yokubumba injection. Phakathi kwazo, iirobhothi ze-servo ezine-axis ezintlanu, kunye neenzuzo zazo zokuhamba ngenkululeko eninzi kunye nokuchaneka okuphezulu kokuma, ziye zaba "zizixhobo ezibalulekileyo" kwiinkqubo ezithile zokubumba injection ezintsonkothileyo. Xa kuthelekiswa neerobhothi ezine-axis ezintathu ezinokufezekiswa kuphela kukuhamba okuthe ngqo, iirobhothi ezine-axis ezintlanu, ngokulungelelaniswa kwee-axes ezithe ngqo ze-X/Y/Z kunye nee-axes ezijikelezayo ze-A/B, zinokusombulula iingxaki ezifana "nokulungiswa kwesimo esinzima, ukubeka indawo echanekileyo, kunye nokususwa kwenxalenye enobungozi." Eli nqaku liza kugxila kwiinkqubo ezine zokubumba injection ezifuna iirobhothi ezinee-axis ezintlanu, kwaye, xa idibene neempawu zobugcisa zeerobhothi ze-servo ze-ZHIYI (Zhiyi Intelligent) ezi-axis ezintlanu, ziya kuhlalutya ingqiqo yokukhetha kunye neenzuzo ezisebenzayo kubathengi behlabathi.

I. Inkqubo yokubumba i-In-Mold: Ukufakwa kwe-High-Precision, i-One Missing Axis ikhokelela ekunyukeni kwamaxabiso e-Scrap

Ukubumba i-in-mold yinkqubo apho izinto zokufaka zesinyithi, izinto ze-elektroniki, njl.njl., zifakwa kwangaphambili kwindawo yokubumba, emva koko iplastiki ifakwe ukuze yenze imveliso edibeneyo. Le nkqubo isetyenziswa kakhulu kwiimveliso ezifana nee-sensors zeemoto, iitshaja zefowuni eziphathwayo, kunye nezihlanganisi zonyango. Iimfuno eziphambili zeerobhothi kolu hlobo lwenkqubo "kukubeka i-insert positioning echanekileyo + ukufakwa okungenasiphazamiso," nto leyo iirobhothi ezine-axis ezintathu ezingenakukwazi ukuyifezekisa.

Kutheni kufuneka iirobhothi ezinee-axis ezintlanu? Ukulungiswa kwendlela yokuma kubalulekile: Ii-insert zihlala zifuna ukuthambekiswa okanye ukujikeleziswa ngexesha lokufakwa (umzekelo, iiphini zesinyithi zee-sensors zemoto kufuneka zibe kwi-engile ye-30° ukuya kwindawo yokubumba). Iirobhothi ezinee-axis ezintathu zinokuhamba kuphela kwiindlela ezimiselweyo kwaye azinakulungisa i-engile yee-insert. Ukufakwa ngesandla akusebenzi nje kuphela (izinga lemveliso limalunga neziqwenga ezingama-90 ngeyure), kodwa kukwakho nezinga eliphezulu le-scrap ukuya kuthi ga kwi-6% ngenxa yeempazamo zokubeka (umthombo wedatha: Iphepha elimhlophe le-In-Mold Insertion Injection Molding Industry);

Ukuchaneka kwenqanaba le-micron kuyimfuneko: Impazamo yokubeka izinto ze-elektroniki kunye nezinto ezifakwe kwi-metal miniature kufuneka ilawulwe ngaphakathi kwe-±0.02mm. I-servo ye-ZHIYI five-axis Irobhothi Nathiii-servo motors ezingenisiweyo kunye neereyile zesikhokelo sokuchaneka, ezifikelela ekuchanekeni kokuphindaphinda kwe-±0.01mm, ezidlula kakhulu i-±0.1~0.2mm yeerobhothi ezinee-axis ezintathu, kwaye zinokunciphisa izinga lokufaka i-scrap libe ngaphantsi kwe-1.2%;

Ukuziqhelanisa neendawo ezincinci: Ukubumba inaliti yokufaka ngaphakathi kwimold kudla ngokusebenzisa oomatshini abancinci bokubumba inaliti. Uyilo lwengalo enye ye-ZHIYI five-axis Irobhothi Siqinisa ubude bomzimba, ithintela ukuphazamiseka kwentonga zokubumba kunye neentambo, kwaye umjikelo wokufakela kunye nokuqalisa umsebenzi umfutshane ngama-30% kunomndilili weshishini.

Iimbalasane zeSisombululo seZHIYI:
Ixhasa ukunxibelelana kwesignali noomatshini bokubumba injection abaphambili kwihlabathi liphela, abanjengoHaiti, uChen Hsong, kunye noYizumi, okuvumela ukuthunyelwa ngokukhawuleza ngaphandle kokutshintsha izixhobo ezikhoyo; ibonelela ngezinto zokubeka i-insert positioning ezenzelwe wena, kunye nenkxaso yobugcisa emva kweeyure ezingama-24, ukuqinisekisa uzinzo lokufakwa kwe-insert (i-MTBF a average time phakathi kokusilela idlula iiyure ezingama-20000).

II. Inkqubo yokubumba inaliti enemibala emibini/enemibala emininzi: Ukujika iinxalenye kunye nokudluliselwa kwezikhululo ezininzi, iirobhothi ezinee-axis ezintathu azikwazi ukusebenza

Ukubumba ngenaliti enemibala emibini/enemibala emininzi kufezekisa ukubumba okudibeneyo kwemibala eyahlukeneyo kunye nezinto zeplastiki ngokusebenzisa iiseti ezimbini zemibumba okanye isakhelo semibumba esijikelezayo. Usetyenziso oluqhelekileyo luquka iikhava zefowuni ephathwayo (imibala ye-gradient), iiphaneli zezixhobo zasekhaya (i-encapsulation yerabha ethambileyo), kunye neendawo zangaphakathi zemoto (ubume bemibala emibini). Ubunzima obuphambili bale nkqubo "kukutshintsha kwendlela yeplastiki phakathi kweendawo ezahlukeneyo zemibumba," ekufuneka ixhomekeke kumsebenzi we-axis ojikelezayo werobhothi ene-axis ezintlanu.

Kutheni iyimfuneko irobhothi enemiqolo emihlanu? Ukujikajika kwendlela enqamlezileyo: Ukujika ngenaliti enemibala emibini kufuna ukususa inxalenye yokuqala ebunjiweyo kwi-mold A, ukuyijikelezisa nge-90° ukuya kwi-180°, uze uyibeke kwi-mold B ukuze uyijike okwesibini. Iirobhothi ezinemiqolo emithathu zinokwenza udluliselo oluthe tye kuphela kwaye azinakugqiba isenzo sokujika. Ukunyanzela oku kuya kukhokelela ekukrweleni inxalenye okanye ekungqubaneni kwe-mold cavity;
Iimfuno zokubambisana kwezitishi ezininzi: Eminye imigca yemveliso yokubumba ngenaliti enemibala emininzi ifuna ukugqitywa ngaxeshanye "kokususwa kwenxalenye + ukusika isango + ukuhlolwa okubonakalayo." Irobhothi ye-ZHIYI ene-axis ezintlanu inokufikelela ekuhlolweni kokujikeleza kwe-360° kwenxalenye ebunjiweyo nge-A-axis (ukujikeleza ujikeleze i-Z-axis) kunye nokusika isango ngokuchanekileyo nge-B-axis (ukujikeleza ujikeleze i-X-axis), isusa isidingo sezixhobo ezongezelelweyo ezizinikeleyo;
Ukuziqhelanisa nesantya esiphezulu: Umjikelo wokubumba koomatshini bokubumba abanemibala emibini udla ngokuba mfutshane kunemizuzwana eli-15. Isantya sokuphendula kwenkqubo ye-servo yerobhothi ye-ZHIYI five-axis sikhawuleza ngama-50% kunerobhothi ye-three-axis, sihambelana nesingqisho sokujikeleza kweefreyimu ze-mold zesantya esiphezulu kwaye siphephe ixesha lokungasebenzi komgca wemveliso.

Amanqaku aphambili kubathengi:
Khetha irobhothi ene-axis ezintlanu exhasa "ukulungisa i-axis ethe tye + ukulungisa i-axis ejikelezayo." I-ZHIYI ibonelela ngeenkonzo zokulinganisa indawo ye-laser ukuqinisekisa ukuba iintshukumo ze-axis ejikelezayo kunye nefreyimu ye-mold ziyahambelana. Inani leemvavanyo ze-mold lingancitshiswa ukusuka kumyinge weshishini wezihlandlo ezili-15 ukuya ngaphakathi kwezihlandlo ezisi-8, nto leyo enciphisa kakhulu iindleko zeemvavanyo ze-mold.

III. Inkqubo yokuBumba iSitofu kwiinxalenye eziMile ngokuNgxamisekileyo: Ukususwa kweenxalenye ezijolise kwiindlela ezininzi kunye noThintelo lokuKrwela, i-Five-axis yi "Safety Baseline"

Ukubumba iindawo ezimile okwesixa esintsonkothileyo kuquka iimveliso ezifana neebhampa zeemoto (izakhiwo ezigobileyo), ii-catheters zonyango (ezinodonga oluncinci nolumile ngokungangqalanga), kunye neendawo ezikhaphukhaphu zeenqwelo-moya (uyilo olungenanto). Ulwakhiwo lwendawo yokubumba kwezi ndawo luyinkimbinkimbi, kwaye indlela yokususa iindawo kufuneka iphephe izakhiwo ezigobileyo nezingqukuva kwaye ithintele ukukrweleka komphezulu (njengomphezulu wepeyinti yeebhampa zeemoto). "Indlela ethe tye ethe tye" yerobhothi ene-axis ezintathu ayanelanga kwaphela.

Kutheni iyimfuneko irobhothi enemiqolo emihlanu? Ucwangciso lweNdlela yokususa iinxalenye eziguquguqukayo: Iindawo ezimile ngendlela engaqhelekanga zihlala zifuna "ukuthambekela nokujika ukuze kuthintelwe imiqobo" xa zisuswa kwisikhunta (umz., ii-catheters zonyango kufuneka zisuswe kwi-engile ye-45° ukuthintela ukuguquka kodonga lwetyhubhu). Irobhothi ye-ZHIYI enemiqolo emihlanu inokulinganisa "iindlela zokususa iinxalenye ngesandla" ngokusebenzisa ulungelelwaniso lwemiqolo emininzi, iphephe ukungqubana neendawo ezivelelayo zesikhunta;
Ukulinganisela Umthamo Ophezulu Womthwalo kunye Nokuchaneka Okuphezulu: Iindawo ezinkulu, ezimile ngendlela engaqhelekanga ezifana neebhampa zeemoto zinobunzima obuyi-10-20kg. Iirobhothi ze-ZHIYI ezine-axis ezintlanu (ezifana nothotho lwe-WKG) zinomthamo ophezulu womthwalo oyi-50kg ngelixa zigcina ukuchaneka kokubeka indawo eyi-±0.05mm, ukusombulula ingxaki yeshishini "yemithwalo enzima enokushukuma kunye nokuchaneka okuphezulu okufuna umthamo onganeleyo womthwalo";
Iimfuno zoKhuseleko lomphezulu: Umphezulu wezinye iindawo ezimile ngendlela engaqhelekanga (ezifana nee-catheter zonyango ezicacileyo) awunakuba nemikrwelo. Irobhothi ye-ZHIYI ene-axis ezintlanu, exhotyiswe ngekomityi yokufunxa i-vacuum eyenzelwe wena (eyenziwe ngezinto ze-silicone ezithambileyo), inokulungisa i-engile yoqhagamshelwano lwekomityi yokufunxa kwi-axis ejikelezayo, iqinisekisa uxinzelelo olufanayo ngexesha lokususwa kwenxalenye.

Ityala lesicelo soShishino:
Emva kokuba umenzi wezixhobo zeemoto waseYurophu esebenzise irobhothi ye-ZHIYI ene-axis ezintlanu, izinga lokukrwela iibhampa zeemoto ngexesha lokususwa kwezixhobo lehle ukusuka kwi-12% ukuya kwi-0.5%, amandla emveliso yemihla ngemihla anyuke ngama-40%, kwaye iindleko zomsebenzi zehla ngama-30% (ngokuvumelana nenzuzo ephambili ye-ZHIYI "yokunciphisa iindleko ezingama-30% ngokusebenzisa oomatshini").

IV. Inkqubo yokubumba inaliti echanekileyo ngesantya esiphezulu: Ukususwa kwenxalenye ngokukhawuleza kunye nolawulo lomgangatho weenxalenye ezineendonga ezincinci, i-Five-Axis "yisitshixo sokusebenza kakuhle"

Ukubumba ngenaliti echanekileyo ngesantya esiphezulu ikakhulu kuvelisa iimveliso ezifana nezikhongozeli zokutya ezixineneyo, iisirinji ezilahlwayo, kunye nezihlanganisi ze-elektroniki. Iimpawu zayo "zii-short molding cycle (5-10 seconds), iiplastiki ezincinci (0.1-0.5mm), kunye nobukhulu obukhulu bebhetshi," ezifuna "isantya + ukuchaneka + uzinzo" oluphezulu kakhulu kwirobhothi. Iirobhothi ezine-axis ezintathu azihlangabezani neemfuno zesantya sokuphendula kunye nokuchaneka kokubeka.

Kutheni iyimfuneko irobhothi enemijikelo emihlanu? Uhlengahlengiso lweXesha leMijikelo emifutshane kakhulu: Umjikelo wokubumba ngenaliti kwizikhongozeli zokutya ezineendonga ezibhityileyo yimizuzwana emi-6 kuphela. Isantya sokuhamba esithe ngqo serobhothi enemijikelo emithathu asinakulingana nesingqisho sokuvula nokuvala isikhunta, nto leyo ekhokelela ngokulula "ekulibazisekeni kokususwa kwenxalenye → ukuvalwa komgca wemveliso"; i-servo motor yerobhothi enemijikelo emihlanu ye-ZHIYI inesantya esiphezulu se-3000 rpm, kwaye isantya sokususwa kwenxalenye yayo sikhawuleza ngama-60% kunerobhothi enemijikelo emithathu, nto leyo evumela "ukususwa kwenxalenye kwangoko xa kuvuleka isikhunta";
Ukuthintela ukuGuquka kweCandelo eliNcinci: Ukususa iindawo ezincinci (ezifana neebharele zesirinji ezilahlwayo) ezinobukhulu obuyi-0.1mm kufuna ulawulo oluchanekileyo lwamandla kunye ne-engile. "Ukususwa kwenxalenye yoqhagamshelwano oluqinileyo" kwerobhothi ene-axis ezintathu kukhokelela ngokulula ekuguquguqukeni kwenxalenye yeplastiki. Irobhothi ye-axis ezintlanu ye-ZHIYI ilungisa i-engile yokususa inxalenye nge-axis ejikelezayo kwaye ijonga amandla ngexesha langempela nge-sensor yoxinzelelo, inciphisa izinga lokuguquguquka libe ngaphantsi kwe-0.3%;
Uhlolo loMgangatho kwi-Intanethi: Imveliso ekhawulezayo ifuna ukubonwa ngaxeshanye kobukhulu benxalenye yeplastiki. Irobhothi ye-ZHIYI ene-axis ezintlanu inokuxhotyiswa ngenkqubo yokuhlola umbono, isebenzisa i-axis ejikelezayo ukujikelezisa inxalenye yeplastiki ngama-360°, ifezekisa "ukususwa kwenxalenye + ukuhlolwa + ukuhlelwa okudibeneyo," okususa imfuneko yezikhululo zokuhlola ezongezelelweyo kunye nokugcina indawo yokusebenzela.

Iingenelo Zokonga Amandla Nokuthobela Imithetho:
Irobhothi ye-ZHIYI ene-axis ezintlanu ihambelana nesatifikethi se-ISO9001 kunye ne-CE. Inkqubo ye-servo isebenzisa iteknoloji yokubuyisa amandla, igcina amandla angaphezu kwama-30% ukuya kuma-50% kuneerobhothi zemveli ezine-axis ezintathu, ihlangabezana nemigaqo yokusingqongileyo ye-EU, uMntla Melika, kunye neminye imimandla, kwaye ifanelekile kwiimfuno zemveliso yokuthobela imithetho yabathengi behlabathi.

Isishwankathelo: Iirobhothi ezine-axis ezintlanu aziyonto "yokuphucula," kodwa "ziyimfuneko yokungena" kwezi nkqubo.

Kwiinkqubo ezine eziphambili zokubumba ngenaliti—ukulebhelisha kwi-mold, ukubumba ngemibala emibini/imibala emininzi, iindawo ezingaqhelekanga ezintsonkothileyo, kunye nokubumba ngokuchaneka ngesantya esiphezulu—irobhothi ye-servo ene-axis ezintlanu ayisiyo “isixhobo esinganyanzelekanga,” kodwa “sisixhobo esiyimfuneko” ukuqinisekisa ukusebenza kakuhle kwemveliso, umgangatho wemveliso, kunye neendleko ezilawulekayo. Xa kuthelekiswa neerobhothi ezine-axis ezintathu, nangona utyalo-mali lokuqala kwizixhobo ezine-axis ezintlanu luphezulu kancinci, iindleko zinokufunyanwa ngaphakathi kweenyanga ezi-6-12 “ngesantya esinciphileyo senkunkuma (1.2% vs 6%), ukonga abasebenzi (abantu aba-2-3/umgca), kunye nokwanda kwamandla emveliso (40%+).” I-ZHIYI (Zhiyi Intelligent) ngumboneleli wehlabathi wezisombululo ze-injection molding automation, ephethe iipatenti ezili-13 zemodeli yokusetyenziswa kwaye iqhayisa ngeemeko zeprojekthi zehlabathi ezingaphezu kwama-500. Iingalo zabo ze-servo robotic ezine-axis ezintlanu zinokubonelela ngezisombululo ezenzelwe wena ngokusekelwe kwiimfuno zenkqubo yabathengi (ezifana nohlobo lokufaka kunye nobukhulu benxalenye yeplastiki), indawo yokusebenzela (ezifana noyilo lomatshini wokubumba ngenaliti), kunye neethagethi zamandla emveliso. Bakwabonelela ngemiboniso yefektri, uqeqesho lokusebenza, kunye nenkxaso yehlabathi emva kokuthengisa.